wanhaorefractory

Understanding the materials and properties of steel ladle permeable bricks

Argon blowing typically involves placing one or more permeable bricks at the bottom of a casting ladle or a brick-built ladle. After tapping, argon gas is blown through these permeable bricks, causing agitation of the molten steel. Argon blowing promotes the flotation of emulsified slag droplets and inclusions in the steel, and can partially remove …

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Problems and solutions of shell formation at the hearth of tool steel and stainless steel produced in EBT electric furnaces

The formation of a crust at the bottom of an electric arc furnace (EAF) is a common problem in the production of high-alloy steel. This crust formation leads to a series of process issues: reduced furnace capacity, lower tapping rate, decreased tapping success rate, and reduced EAF smelting yield. This study investigated the crust formation …

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Properties, Manufacturing Process, and Applications of High-Alumina Bricks

High-alumina bricks are arguably among the most widely used refractory bricks in the refractory industry. Available in hundreds of different specifications and sizes, they are suitable for use in various thermal furnaces across industries such as steel, building materials, and power generation. Generally, aluminosilicate refractory materials with an Al₂O₃ content exceeding 48% are collectively referred …

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Key points for the construction of monolithic refractory materials such as castables and ramming mixes

I. Construction of Refractory Castables Before construction, the mixing equipment, transportation vehicles, vibrating tools, and the area to be poured must be inspected for their integrity and cleanliness; the formwork, surrounding refractory bricks, and insulation layer’s anti-water loss measures must be checked; rust removal of equipment, anchors, anchor brick type, size, arrangement, welding quality, and …

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Research and development of refractory technologies for continuous casting ladles and off-furnace refining ladles

This paper analyzes the smelting processes of continuous casting ladles and off-line refining ladles such as LF/LF+VD, VOD, RH, SL/KIP, and CAS/CAS-OB, summarizes the main types of refractory materials used for the linings of continuous casting ladles and off-line refining ladles, briefly examines the advantages and disadvantages of various refractory materials, their application locations, and …

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12 things you need to know about steel ladle refractory materials

1.The impact of changes in the function of steel ladles on refractory materials With the development of secondary refining, the ladle has evolved from a container for molten steel into a crucial metallurgical device for secondary refining. Consequently, the operating conditions for refractory materials used in ladles have changed significantly, primarily in the following aspects: …

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Analysis of stopper rod fracture in continuous casting tundishes and proposed improvement measures

The stopper rod is a type of shaped refractory material utilized during the continuous casting process; it serves to maintain a stable liquid level within the mold, regulate the linear flow rate of the molten steel, and ensure both the surface and internal quality of the cast billet. In actual production, the stopper rod plays …

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Reduce the likelihood of safety accidents involving intermediate-frequency furnaces by taking preventive measures regarding these four points

Operations at an intermediate-frequency (IF) furnace site involve the use of diverse equipment and entail the simultaneous, overlapping work of multiple trades; consequently, the environment is prone to sudden accidents and presents significant production hazards. It is therefore imperative to continuously increase investment in safety measures for IF furnace operations to ensure equipment integrity. Furthermore, …

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Differences between Power-Frequency, Medium-Frequency, and High-Frequency induction furnaces

On the surface, the smelting and pouring process appears relatively simple and quick; a single batch of molten steel takes only a few dozen minutes, without the cumbersome operations, intricate details, or lengthy timeframes associated with the mold-making process. However, upon closer examination, the smelting process involves much deeper theoretical knowledge—ranging from furnace lining characteristics, …

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Additives for unshaped refractory castables

Additives for refractory materials are substances used to improve the workability (constructability), physical properties, microstructure, and performance of unshaped refractory materials. The dosage of additives varies depending on their specific properties and functions, typically ranging from a few ten-thousandths to a few percent of the total weight of the unshaped refractory mixture. They are generally …

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